CLV-RB-001 Stretcher

CLV-RB-001

Stretcher Leveler Procedure

RBI 1 Procedure

1. Get Order.

2. Pull slip for material needed.

3. Skid List.

4. Packaging and final inspection results recorded on JDM5.

5. Envelope put on station.

6. Adjust leveler (Operator) to make material flat.

7. Operator sets up length and feed into computer.

8. If slitting and leveling, Operator checks knife clearance. If clearance is good, material is fed through the knives. If clearance is incorrect, necessary adjustments are made.

Frequency of Quality Measurements (BURR, WIDTH, CAMBER, FLATNESS, LENGTH, SQUARE) Record on JDM13

Tolerance Type	Minimum Inspection Frequency
TIGHT TOLERANCE +/- 0.062" or tighter for LENGTH, WIDTH, or SQUARE 1/8" or less for FLATNESS	CHECK SAMPLE PRIOR TO PUTTING LINE IN RUN + CHECK PIECE ONCE LINE RUN IS ESTABLISHED + LAST PIECE OF 1ST BUNDLE + LAST PIECE OF SKID AFTER EVERY 7,000 LBS + LAST PIECE OF RUN
STOCK TOLERANCE Greater than +/- 0.062" for LENGTH, WIDTH, or SQUARE Greater than 1/8" for FLATNESS	CHECK PIECE ONCE LINE RUN IS ESTABLISHED + LAST PIECE OF 1ST BUNDLE + LAST PRICE OF SKID AFTER EVERY 14,000 LBS + LAST PIECE OF RUN

9. Run (approximately) 5 pieces to check all tolerances (Gauge, width, length, etc). Record on JDM13.

10. If any check does not meet the Customer Part Specification/Job Requirements, QA is notified and will contact sales.

11.Sales to contact customer for deviation (if OK, this is noted on work order). Also, on occasion, based on knowledge of sales or customer needs, sales may also OK without notifying customer. If not OK'd by customer, Production Planner is notified so coil can be replaced. Status of removed coil to be determined at this time. (Typical dispositions include: placing in reject warehouse for MRB disposition, or application to another customer.)

12. If any check does not meet the Customer Part Specification/Job Requirements, QA is notified and will contact sales.

13.Product is packaged according to W/O & Part Specification, weighed, tagged, and moved to appropriate warehouse. Packaging and final inspection results recorded on JDM5.

14. At packaging, appropriate personnel will write tag number on bundle to be visible where tag is hung.

Revision History

Revision Date	Revision Level	Changes Made
11/8/16	3	Added Step 14.
06/12/12	2	Adjusted Inspection Frequency
09/30/11	1	Inserted Measurement Frequency Chart
03/23/11	0	Original Version