DEC-CTL-001A
| CTL Operator Procedure | |||||||||||||||||||
| 1. Fill out Production Report (DEC-BB1-CTL), Enter Work Order information into computer, Enter Stelplan job. (Eaton Jobs: Verify that the part spec gauge requirements match the coil assigned by the production planner. These sections will be highlighted by the production planner and brought to the line). | |||||||||||||||||||
| 2. Set stacker gates and end stop. | |||||||||||||||||||
| 3. In manual mode, go to preclamp, go to auto, adjust clamp pressure (if stretching). | |||||||||||||||||||
| 4. Press cycle start, if stretching. Stretch in manual mode to desired affect or by length or % elongation. | |||||||||||||||||||
| 5. Run coil to shear. | |||||||||||||||||||
| 6. Brushes in auto (HR Black Only), confirm laser setting, center coil in feed roll. | |||||||||||||||||||
| 7. Close feed roll, lower tach wheel, run steel past shear blade. | |||||||||||||||||||
| 8. Go to line auto, make registration cut, enter footage for stretcher (if stretching) | |||||||||||||||||||
| 9. Measure width and gauge at stretch bed, record onto the production report. Also, record helper measurements onto the production report. | |||||||||||||||||||
| 10. If needed, adjust shear for squareness. Ensure side and end tampers are aligned and working to ensure straight side and end walls. If side and end walls are not straight, red tags should be placed on bundles for the packaging crew to correct before placing into finished goods. | |||||||||||||||||||
| 11. Run one bundle then lower stacker. | |||||||||||||||||||
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12. If stretching, bring in side guides after the last stretch, before material begins moving, in order to hold tighter squareness. 13. If any check does not meet the Customer Part Specification/Job Requirements, QA is notified and will contact sales. 14. Sales to contact customer for deviation. If customer accepts deviation, then JDM100 (Deviation Request Form) will be filled out and signed (email or verbal acceptance is acceptable and should be documented by sales) and OK is noted on FOP 081 and/or work order. If customer does not accept deviation, the Production Planner is notified so replacement can be made and material is placed in reject warehouse for MRB disposition. |
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Revision History
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