DEC-CTL-001B

CTL Helper Procedure
1. Compare coil number, from tag, to tag on work order.
2. Load and center coil. Input coil diameter on tension setting.
3. Close leveler. Turn on autotension.
4. Adjust leveler settings for bow (back in and out of leveler).
5. Crop head of coil at entry crop shear (as needed)
6. Run halfway down table, begin adjusting for shape (as needed). Continue feeding into fixed stretch head.
7. Set steering feed roll laser.
8. Inspect/change gripper cardboard.
9. Lower steering roll.  Lower tables if looping coil.
10. Run coil to moveable stretch head. Set centering guides.
11. Move dunnage for next job to stacker.
12. Run 1-3 sheets then check specs as compared to work order requirements. Length must be written down and intialed, by someone       other than the operator, on the work order.
13. Place appropriate dunnage between bundles.
14. Communicate measurements, to the operator at required frequency, for recording onto production report. 15. If any check does not meet the Customer Part Specification/Job Requirements, QA/Plant Management is notified and will contact sales. Place red reject tag between top two sheets (at corner) to signify non-conforming material.   16. Sales to contact customer for deviation. If customer accepts deviation, then JDM100 (Deviation Request Form) will be filled out and signed (email or verbal acceptance is acceptable and should be documented by sales) and OK is noted on FOP 081 and/or work order. If customer does not accept deviation, the Production Planner is notified so replacement can be made and material is placed in reject warehouse for MRB disposition.
Revision History Revision Date Revision Level Changes MadeChanges Made 06/23/22 2 Step 15, added red reject tag verbiage. 05/11/2021 1 Added steps 15/16 04/13/2017 0 Original VerOriginal Version