UNCONTROLLED COPY
GAD-SL-001  Slitter Procedure

SL22 Procedure

 

 

1.  Using Work Orders "Order Spec" and "Arbor Setup" sections to determine sizes that will be input into C.A.S.S. system, which produces Arbor setup printout.

 

2.     Coil loaded onto slitter by appropriate personnel, tag is given to operator to verify correct coils is in place per the job Work Order.

 

3.     Operator loads the gauge range from the "Job Specifications" section of the Work Order into Gamma Computer.

 

4.  Confirm brake pressure is not set above 50psi. If material is a "re-spin" and under 36 inches wide, the brake pressure should not exceed 25 psi.

 

5.  Activate Gamma before material is fed through to ensure all material is measured.

 

6.     Set Levelers. Do not use levelers on material less than .0167" in thickness

 

7.     Operator checks knife clearance, if clearance is correct, material is fed through knives. If clearance is incorrect, necessary adjustments are made.

 

8.     Operator checks burr, gauge (edge-crown-edge) and Rockwell (if required). Information is recorded on Width Worksheet.

 

9.     Cuts are evaluated for width and camber (if required). Information is recorded on Width Worksheet.

 

10. Width of master coil, at entry side of knives checked per Inspection Checkpoints 8.3.3.

  

11. Operator & Helper inspect material during processing for any defects that do not meet specifications (Customer Part Specification). Operator will monitor Gamma and manually check and record tail gauge measurement. Per Inspection Checkpoints 8.3.3 we are checking top, bottom, and sides including surface, shape and gauge.

  

12. If any check does not meet the Customer Part Specification/Job Requirements, QA is notified and will contact sales.

  

13.Sales to contact customer for deviation. If customer accepts deviation, then JDM100 (Deviation Request Form) will be filled out signed (email or verbal acceptance is acceptable and should be documented by sales) and documented on the work order. If customer does not accept deviation, the Production Planner is notified so replacement can be made and material is placed in reject warehouse for MRB disposition.

 

14.Slit product is run to customer OD specification and banded to specification.

 

15. Deactivate Gamma only after all material has been pass through and measured.

 

16.Material is packaged to specification, weighed & tagged, and moved to appropriate warehouse.

 

Revision Date Revision Level Changes Made
07/21/17 4 New Step 4 (brake pressure guidance), Step 6 <.0167" thick and leveler useage, Step 15 gamma deactivation
05/03/17 3 Step 4, Gamma Activation added.
03/07/13 2 #3 Clarified data input for Gamma Computer
09/20/10 1 Removed Item 1, picklist, staging. Performed by Receiving Operator
04/10/10 0 Original Version