Redbud Procedure

1.     Print out of pick list or Redbud schedule to be used to stage coils in order of use. If lineup is changed, Production Planner or Plant Manager will notify SRB Operator and correct schedule.

2.  Skid list is created per schedule and given to appropriate personnel.

3.     Using W/O's "Order spec" sections to determine sizes and leveler settings that will be input into SRB.

4.     Coil loaded onto SRB by appropriate personnel, tag is given to operator to verfiy correct coil is fed up per W/O.

5.     Operator loads the gauge range from the "Job Specifications" section of the Work Order into Gamma Computer.

6.     If slitting and leveling, Operator checks knife clearance.  If clearance is good, material is fed through the knives.  If clearance is incorrect, necessary adjustments are made.

           Frequency of Quality Measurements (BURR, WIDTH, CAMBER, FLATNESS, LENGTH, SQUARE) Record on FOP 081

 7.     Operator manually checks gauge (edge-crown-edge) on first and last bundle produced as well as monitoring the Gamma. Rockwell (if required) from first bundle only. All other measurements are taken according to the table above by Operator & Helper.

      8.            If work order/part spec says "Residual Stress Check"; then check residual stresses per SMT-SH-001.

9.   Visual inspection for BURR, WIDTH, CAMBER, FLATNESS, LENGTH, SURFACE QUALITY, SHAPE Performed on every bundle, not recorded.

10. Width of master coil, at entry side of knives checked per Inspection Checkpoints 8.3.3.

12.Sales to contact customer for deviation. If customer accepts deviation, thenn JDM100 (Deviation Request Form) will be filled out and signed (email or verbal acceptance is acceptable and should be documented by sales) and OK is noted on FOP 081 and/or work order. If customer does not accept deviation, the Production Planner is notified so replacement can be made and material is placed in reject warehouse for MRB disposition.

13. At packaging, appropriate personnel will write tag number on bundle to be visible where tag is hung.

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